Canned Food Seal and Seam Integrity QC utilizing a Vacuum Chamber

Did you know that canned food seam strength and integrity testing can be performed in an acrylic vacuum chamber? The setup is simple vacuum system; all you need is a vacuum pump with a vacuum chamber. We have made several of these systems before. As you can see, the elbow pointing upwards is a NW 50 vacuum connection which connects to a high CFM vacuum pump. We have done several of these types of chambers of the years.

We have a write up on: Quality Control of Seals and Seams of Canned Food or Food Containers you can read that article by clicking on the link above.

In this incident, our client had determined that seam strength of their food cans was inversely proportional to seam failures. Meaning that the stronger the seam of the food can was, the less failures occurred. In hindsight, this is a logical conclusion, however, sometimes this relationship between seam strength and seam failure must first be quantified.

Armed with this knowledge, our client had opened the door for a more versatile and cost-effective leak testing options. They were not looking for a high-priced helium leak testing system, nor were they looking for another low throughput high priced leak tester. Since they knew that seam strength was inversely related to seam failures, they were able to come to us and have us design a seam strength testing system by utilizing an acrylic vacuum chamber.

Their requirements were to introduce as much structural stress as possible as fast as possible onto their food can in order to induce buckling of seam. What we suggested was to get a high volumetric flow vacuum pump along with our smallest acrylic vacuum chamber and connect these two with a NW50 valve. It would take 9 seconds to evacuate the vacuum chamber from atmosphere to 1 Torr from the moment the valve opened.

As a part of their testing procedure, they would film the behavior of their food can. Their testing process would repeat every 5 minutes. If the can failed, the production canning line would stop. The engineers would review the video and determine the failure mode. There is some really cool video footage of fish parts flying and bouncing around the inside of a vacuum chamber which can happen if you have a weak seam and you have applied about 500 pounds to the tuna can within 9 seconds. Stuff goes from “zero to a hunnit real quick”

We never asked them what their cleaning procedure was after the fish explosion incident...

But we will ask you to Contact Us if you are testing seams on your food can production. I think you should at least give us the opportunity to take a look at your project.

We have many more resources on our website that you should check out

Our clients prefer to work with us because we are Experts in Custom Fabrication (especially Polymer Fabrication). You should check out some of our other items we carry; click on the links below.

Force Decay Leak Testing Systems
Force Decay Leak Testing Systems are instruments that detect and quantify leaks in a test specimen through measuring the drop in force an inflated specimen applied onto a pressure transducer. The specimen is placed into a vacuum chamber, a vacuum is pulled, and the test sample inflates. As the test sample inflates, it applied a specific force onto the force transducer. This force is measured and recorded over time. If a leak exists, the specimen will deflate and lose pressure, as a result, the force it applies onto the force transducer will decrease. This in turn will enable for detection and quantification of a leak in the specimen.
Digital Vacuum Gauge Instruments
A Digital Vacuum Gauge is an instrument which precisely measures a vacuum level inside a vacuum chamber. Unlike a rough dial vacuum gauge, which shows only where the vacuum chamber is roughly with an error of up to 3% (a high as 1 inHg) a digital vacuum gauge will show vacuum levels up to 3 significant figure in Torr and millitorr – this makes the digital vacuum gauge ten thousand times more accurate than the dial vacuum gauge.
Our Work: Chamber for Vacuum Extrusion System
This is a custom acrylic vacuum chamber build for a high volume manufacturer of parts which are fabricated using vacuum extrusion techniques. The challenge was to build a vacuum chamber system which mated on two perpendicular surfaces; on the bottom and on the rear of the chamber. This was accomplished by incorporating a double gasket mechanism on the bottom and incorporating a clamping mechanism on the rear.
Related Articles: Vacuum Levels of Acrylic Vacuum Chambers
In this article we will discuss the vacuum levels of an acrylic vacuum chamber. This article also covers the leak rate or the leak tightness of the acrylic chamber. Additionally, we are going to recommend a rule of thumb used for vacuum pump selection based on the size of the vacuum chamber.