Seal Integrity Assessment of Coffee Bags during production Runs

Coffee is one of the most popular refreshment drinks of the world. There seems to be no end to its popularity growth. If you are a coffee processor, manufacturer, or packager, it is imperative for you to test the seal integrity of your coffee bags. The main reason is that improperly sealed coffee bags are at risk of mold development. Another reason is that a fault seal can cause the coffee to become stale.

Fortunately, there is a simple way to test for heat seal quality of your coffee bags by using a Bubble Leak Tester. This is a simple seal integrity testing unit that will allow you to perform a dry test and a wet test. The dry test is performed by pulling a vacuum and watching the coffee bags inflate. If the bag explodes, you may have a weak seal. The wet test is performed by dunking the coffee bags underwater, pulling a vacuum, and looking for bubbles emitting from the test specimen. If you observe bubbles, you have a leak.

This chamber size of the system is 12 inches diameter and 15 inch high. The vacuum pump is an Oil Free Gast Vacuum Pump capable of pulling about 22 inHg of Vacuum – this is enough in most cases to perform a dry or wet package leak test. Below the chamber is a drain valve which will enable you to drain the water from your tank without having to tip it. Next to the chamber is a Vacuum Pump that does not require much maintenance since it is oil free. This is a complete system, it is fully setup and ready to go all you need is to plug the vacuum pump in and just add water to start bubble leak testing.

Are you packaging Coffee Bags, Tea Bags, or other types of consumable products? If you are, Get in Touch with us to find out how you can produce the highest quality heat seals.

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Our clients prefer to work with us because we are Experts in Vacuum Science and Technology. You should check out some of our other items we carry; click on the links below.

Helium Leak Testing Systems
Helium Leak Testing Systems are instruments which detect leaks in specimen by detecting present of helium. Helium is used as a tracer gas to detect and quantify a leak. For example, a test specimen is filled with helium and placed into a test chamber, a vacuum is pulled and a helium mass spectrometer is connected to the test chamber. If helium is detected, it is due to the fact that it has escaped from the specimen through a leak path. Helium Leak Testing is a qualitative and quantitative method of detecting product leaks.
Belt Drive Rotary Vane Vacuum Pumps
A Belt Drive Rotary Vane Pump is almost identical to a Direct Drive Rotary Vane Pump. The only difference between the two is that the belt drive Rotary Vane Vacuum Pump is driven by a belt. There are several advantages why a belt drive vacuum pump would be preferable. One of these reasons is that the belt drive Rotary Vane Vacuum Pump runs at a slower RPM therefore the temperature created is lower, the wear and tear is less, and the overall lifetime of the pump is longer. The disadvantages are a lower CFM and performance.
Our Work: Custom Vacuum Chamber with Blank Plate
You are looking at our standard Acrylic Vacuum Chamber, Hinged Door with Clamps. There is only one difference; this vacuum chamber has a blank acrylic plate that is connected to and aluminum plate which in turn is anchored to the side wall of the acrylic vacuum chamber. This blank plate is there to enable our client to add vacuum feedthroughs to the side wall in the future
Related Articles: Force Decay Leak Testing
Force Decay Leak Testing is a very popular quantitative leak testing method used to quality test package and product integrity due to its ability to detect small leaks which cannot be seen through visual inspection. In this method, the test specimen is internally inflated by either internal pressurization or vacuum force. The inflated test specimen will, in turn, apply a force on a pressure transducer. Finally, the change in force applied by the inflated specimen over a specified time is observed.