Case studies demonstrating our expertise in vacuum systems design and manufacturing

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Vacuum Extrusion Unit

Vacuum Extrusion

A car part manufacturer consistently experienced a problem with regards to their vacuum extrusion unit. Their vacuum extrusion chamber unit was leaking; hence they were not able to properly outgas their product. They went through several local job shops until they ultimately contacted us because they were urgently looking for ways to decrease the absolute pressure inside their vacuum extruder. SANATRON accessed the situation, designed, and built a new vacuum extrusion chamber that has worked very nicely ever since (4 years and going strong)

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Hi Pot Discharge Testing

Hi Pot Discharge Testing

An aerospace supplier ran into trouble when their contractor fell through on delivering Hi-Pot cables. Our client was promised that their Hi-Pot cables would be thoroughly tested before delivery by their vendor. Well, delivery time came and their vendor was unable to design a high altitude testing system. Our client was stuck with hundreds of thousands worth of untested Hi-Pot cables. They ultimately found SANATRON who because we have the experience to design an altitude test unit capable of testing Hi-Pot cables with complex geometry.

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Aerospace and Satellites Test System

Aerospace and Satellites Test System

This client found SANATRON after someone else failed to build a robust acrylic vacuum chamber. After just several cycles, the walls gave out and separated creating a leak, not to mention a safety risk. SANATRON was able to deliver a more robust vacuum chamber because of many years of design experience and quality manufacturing. Our acrylic walls are interlocked and bonded with an acrylic adhesive made from a mixture that is a trade secret. The risk of wall separation, beveling, and leakage are effectively eliminated.

Similar Items

Our clients prefer to work with us because we are Experts in Custom Fabrication (especially Polymer Fabrication). Check out some of our other items we carry that you can combine/integrate with your systems or projects.

Internal Pressurization ASTM F2096 Leak Testing Systems
Internal Pressurization (ASTM F2096) Leak Testing Systems are instruments that are used during the Quality Control process to discover leaks in sealed packages. As opposed to the vacuum bubble leak test, where the specimen is subjected to a vacuum, the internal pressurization integrity test creates a pressure difference and drives the air through a leak by internally pressurizing the specimen. Our Internal Pressurization Leak Testing Systems are designed and built to conform to the ASTM F2096 Protocol Standard.
Vacuum Controller Instruments
Vacuum Controller Instruments are devices that measure and control for vacuum inside a vacuum chamber. A vacuum controller consists of a vacuum gauge, control system, and an Human Machine Interface; options include vacuum pump relays and Vacuum valves. A vacuum Controller will enable you to store products at a specified vacuum level or run a vacuum vs. time profile.
Our Work: Modified 14 inch Cube Vacuum Chamber for Degassing
This custom job was a modification to our standard acrylic vacuum chambers. When it comes to working with the Us Military, they want all specs to be met 110% and they want it yesterday. The military does not mess around which is why they came to us since we know how important it is to meet specs and ship fast.
Related Articles: Seal and Package Integrity Testing of Vacuum Sealed Packages
How do you test the seal of vacuum sealed packages? If you are vacuum sealing your packages, you are faced with a challenge when it comes to seal testing. How do you know that your process is consistently creating a good seal? How can you be sure that the vacuum inside you package will hold for the required amount of time?